Manufacturing Process & Maintenance Tracking

Identify and track each product on the floor. Control every facet of the production in real time.

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    Track each step with Manufacturing Process Tracking

    Track products through all manufacturing steps, create alerts for products that fail tests, trace products through rework. Recognize each product and display specific instructions for the operator, thereby eliminating manual scans. Manage rejects and products through rework.

    Track with maintenance status

    Track equipment with status, calibration schedules, and repair records. Instantly identify assets that require immediate attention, as they pass their due date, with their periodic maintenance or calibration.

    Instant notification of breakdowns with maintenance tracking system

    Trigger maintenance requests via call button on the tag in case an equipment malfunctions, instead of calling for a maintenance operator,.

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    Improve manufacturing workflows

    Provide product based information to assembly workers and keep production uninterrupted. Record data unique to each product, gather information that enables analysis of how the assembly system operates and how it can be modified to enhance KPI’s.

    Improve repair time w/ Maintenance Tracking

    Track and manage maintenance teams,  monitor repair time, enforce maintenance KPIs (such as MTTR – mean time to repair,  MTBF – mean time between failures, etc.)

    Equipment replacement

    When a device is down, automatically identify, locate, and source a replacement from another department.

    Visibility

    Production line disruption is prevented by providing visibility into the quantity and location of all raw materials, subassemblies, and finished products

    Traceability

    Critical components of every single product can be identified for traceability

    Flexibility

    The solution facilitates production customization and manufacturing of multiple work orders at a time.

    Visibility

    Production line disruption is prevented by providing visibility into the quantity and location of all raw materials, subassemblies, and finished products

    Flexibility

    The solution facilitates production customization and manufacturing of multiple work orders at a time

    Traceability

    Critical components of every single product can be identified for traceability

    Litum RTLS Mesh Network Diagram

    How Process & Maintenance Tracking Works?

    Litum integrates UHF RFID and ultra-wideband – UWB RTLS technology into battery-powered active RFID trackers installed on the products in manufacturing process. Litum also provides housings for products to assure a secure and reliable fit. Our tags work in conjunction with our RTLS mesh network, installed throughout your facility to create an invisible “indoor tracking system” that monitors every product’s location with the highest accuracy available.

    The signals from process tracking RTLS tags are converted into location data using various propriety algorithms. The location of each product is then sent on to our process management software, where it is interpreted and displayed in an easy to understand manner, and company specific business rules are applied.


      Simeco/TEKA streamlined workflows and reduced human error for its kitchen appliances line by Litum’s custom process tracking system, powered by RFID technology. 

      Find out how. 

      Resources

      Brochure: Manufacturing & Industry 4.0

      Blog: Employee & Visitor Monitoring 

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